Description

Belt Weigher / Conveyor Belt Scale System

Our Belt Weigher (Conveyor Scale) is a high-accuracy weigh frame based belt scale system designed for continuous material flow measurement in heavy industries across India.

This belt weighing system continuously measures the weight of material passing over the conveyor belt and automatically calculates:

• Flow rate in Tons per Hour (TPH)

• Belt speed

• Totalised accumulated weight

The graphical LCD display provides real-time monitoring of:

✔ Flow rate (TPH)
✔ Belt speed
✔ Totalised weight

Key Features of Our Conveyor Scale

• Weigh Frame Based Belt Scale

• Suitable for Trough & Flat Idler Conveyors

• Continuous Weight Measurement

• Built-in Totaliser

• Graphical LCD Display

• Optional Tachometer for Speed Measurement

• Single Phase Power Supply

• Installation within One Day using Existing Idlers

• Easy Calibration using Known Material Quantity

• IP67 Loadcells with Junction Box

• 4–20 mA Output

• RS485 Modbus Output for DCS & SCADA Integration

• Full Conveyor Automation Compatibility

• Pan India Service Support

Industries Using Our Belt Weigher System

Our conveyor weight machine is widely used in:

• Stone Crushers

• Coal Mines

• Iron Ore Mines

• Sea Ports

• Gypsum Crushers

• Limestone Crushers

• Cement Plants

• Sugar Industries

• Power Plants

Why Our Belt Weigher is Better

Unlike imported systems that require complex modifications, our conveyor belt scale:

• Installs on existing idlers

• Requires no major conveyor changes

• Calibrates easily

• Supports industrial automation systems

• Offers reliable long-term performance in harsh environments

Applications of Belt Weighing System in Mining & Cement

Our belt weigher system is suitable for conveyors with trough and flat idlers and is widely used in heavy industries.

Mining Industry Applications:

• Coal mines

• Iron ore mines

• Limestone mining

• Gypsum crushing units

• Stone crushers

Cement Industry Applications:

• Raw material feeding

• Clinker transport

• Additive proportioning

• Dispatch monitoring

Other Industries:

• Sea ports

• Sugar industries

• Power plants

• Bulk material handling units

The system continuously monitors material flow and helps industries:

• Control production

• Reduce material losses

• Improve billing accuracy

• Optimize plant efficiency

Belt Weigher Calibration Procedure

Calibration of a belt weigher is simple and user-friendly.

Calibration Methods:

✔ Using a known quantity of material
✔ Through test weight simulation
✔ Digital calibration through controller settings

Steps:

1. Run conveyor with known material quantity

2. Enter known value into controller

3. System auto-adjusts calibration factor

4. Verify totalised reading

Our system is designed for:

• Quick field calibration

• No complex tools required

• Stable long-term accuracy

Installation can be completed within one day using existing idlers without major conveyor modification.

FAQ’S

1. What is a belt weigher or conveyor scale system?
A belt weigher, also called a conveyor scale system, is an industrial weighing solution used to measure the weight and flow rate of bulk materials moving on a conveyor belt. It helps industries monitor production and material handling accurately.

2. Which industries use belt weighing systems?

Belt weighing systems are widely used in cement plants, mining, food processing, fertilizers, chemicals, power plants, steel industries, logistics, and bulk material handling industries.

3. How does a conveyor belt weighing system work?

A conveyor belt weighing system uses load cells, weigh frames, speed sensors, and an integrator to calculate the weight and flow rate of materials transported on the belt.

4. What are the benefits of using a belt weigher?

Belt weighers help improve inventory control, production efficiency, process automation, material tracking, and operational accuracy while reducing manual errors and wastage.

5. Can a belt weigher be integrated with automation systems?

Yes, modern belt weighers can be integrated with PLC, SCADA, DCS, and industrial automation systems for real-time monitoring and process control.

6. What materials can be measured using a belt scale system?

Belt scale systems can measure coal, cement, grains, fertilizers, chemicals, sand, aggregates, minerals, powders, and other bulk materials transported through conveyor belts.

7. How accurate is a belt weighing system?

Industrial belt weighing systems are designed with high-precision load cells and advanced electronics to deliver reliable and accurate continuous weighing performance.

8. Why choose Careweigh Belt Weigher & Conveyor Scale Systems?

Careweigh offers durable, accurate, and customizable belt weighing solutions designed for industrial applications with reliable performance, automation compatibility, and technical support across India.

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